Présentation générale
GH Petro is a professional OCTG Casing Tubing Hydrostatic Test Machine Manufacturer in China.Our factory’s hydrostatic testers are designed in accordance with API 5CT and other relevant standards and our products adopt a large radial gap sealing/end-face sealing method to seal both ends of steel pipes according to customers’request.
High-pressure water is injected into the pipes, and the pressure is maintained for a specified time to check for leakage.All test results are automatically saved in the database to realize full traceability of inspection data.
Hydrostatic tester types:single-station hydrostatic testing machine,double-station hydrostatic testing machine and multi-station hydrostatic testing machine.
GH pipe hydrostatic testers are engineered for seamless, ERW, LSAW and SSAW steel pipes, as well as stainless steel and alloy steel pipes. Each unit is custom-engineered based on your pipe specifications, including outer diameter, wall thickness, pipe length, required test pressure and production throughput.
Featuring a heavy-duty hydraulic frame, PLC automatic control system and high-pressure plunger pump, the equipment delivers stable pressurization, dependable sealing and high operational efficiency for continuous industrial production.
Caractéristiques techniques
| Item | Caractéristiques techniques |
| Machine Type | Machine d'essai hydraulique |
| Testing Method | Hydrostatic Pressure Test |
| Pipe Diameter | 12–1500 mm (Customizable) |
| Pipe Length | 5–12 m |
| Wall Thickness | 5–20 mm |
| Test Pressure | Max.120Mpa,Customized according to standards |
| Pipe Materials | Carbon and Low Alloy Steels,Stainless Steels,Nickel-based Alloys |
| Pressure Medium | Water or Emulsion |
| Pressure Boosting | High-pressure Plunger Pump |
| Control System | PLC Automatic Control |
| Sealing Method | Large-clearance Radial Sealing,End-face Sealing |
| Main Cylinder Force | Up to 3500 Tons |
| Holding Time | 3–10 Seconds |
| Power Supply | Customized |
Composition
- Loading Table (Auxiliary Equipmets)
- Air Blow-off Device
- Hydro Tester Main Unit
- Water System
- Electrical-hydraulic Control System
- Pneumatic System
- Control System
Déroulement du processus
L'essai de pression hydraulique comprend trois étapes : le rinçage des canalisations, l'essai de pression et la vidange de l'eau, ainsi que ils sont courir les uns après les autres comme suit :
(Quai de chargement → Butée de tuyau et distributeur) → Inclinaison du tuyau → Alignement et rinçage → Station d’attente → Introduction dans la machine d’essai → Serrage par gabarits → Avance des têtes d’essai aux deux extrémités jusqu’à leur position → Pré-étanchéification → Remplissage d’eau et purge → Augmentation de la pression dans le corps du tuyau → Maintien de la pression → Décharge séquentielle de la pression → Les deuxtêtes d’essai aux deux extrémités se rétractent → Libération des gabarits, le tuyau en acier se retire des têtes d’essai → Évacuation du tuyau de la machine d’essai (émission d’un signal pour les tuyaux n’ayant pas passé l’essai) → Purge de l’eau résiduelle → Déchargement sur le rack de déchargement → Cycle suivant
Why Choose This Hydro Testing Machine?
Selecting the proper pipe hydrostatic testing machine involves more than simply satisfying pressure requirements. Stable performance, dependable operation and low maintenance directly affect production efficiency and operational costs.
Core Product Advantages
- Optimized for Continuous Production.Engineered for high-volume manufacturing, featuring steady test cycles and precise pressure control.
- Customized to Match Your Pipe Specifications.Each unit is custom-designed based on your pipe outer diameter, length, wall thickness, required test pressure and production throughput.
- Precise Pressure Regulation.The high-pressure plunger pump paired with PLC automation delivers consistent hydrostatic test results across every production shift.
- Robust Heavy-Duty Hydraulic Construction.Reinforced frame and high-strength hydraulic system guarantee stable clamping performance under high-pressure test conditions.
- Reduced Maintenance Needs.Industrial-grade hydraulic parts and optimized sealing systems minimize downtime and simplify routine maintenance work.
- Seamless Integration with Existing Production Lines.This tester can be connected to loading systems, ultrasonic testing equipment, chamfering machines, marking systems and other pipe processing machinery.
