120Mpa High Duty OCTG Hydrostatic Test Press Equipment,Welded Oil Pipe Pressure Testing Machine

Equipment Composition

Mechanic Equipments: Pipe feeding bed, rotary flushing system, main unit of hydrostatic tester (water injection head unit, air exhaust head unit, liquid filling head assembly, radial seal head, clamping device, high pressure water system, low pressure water system, kick-out device, rollers device and hydraulic system) water drainage device, discharge bed and storage bed.

Hydraulic System: Hydraulic station, valve groups

Pneumatic System: Pneumatic unit, valve groups

Electric System: Operation console, electrical control cabinets, equipped with: PLC,industrial computer, HMI and encoders.

Product Introduction

Overview

120Mpa High Duty OCTG Hydrostatic Test Press Equipment for Pressure Testing of Seamless & Welded Steel Pipes.

Our factory’s hydrostatic testers are engineered to comply with API 5CT and other relevant standards. Depending on customer requirements, our machines employ either large radial gap sealing or end-face sealing to seal both ends of steel pipes.

High-pressure water is pumped into the pipe, and pressure is held for the specified dwell time to detect leakage. All test results are automatically stored in a database, enabling full traceability of inspection records. Hydrostatic tester configurations include single-station, double-station and multi-station models.

GH hydrostatic testers are built for seamless, ERW, LSAW and SSAW steel pipes, as well as stainless steel and alloy steel pipes. Each unit is custom-engineered to match your pipe specifications: outer diameter, wall thickness, pipe length, required test pressure and production throughput.

Equipped with a heavy-duty hydraulic frame, PLC automatic control system and high-pressure plunger pump, the equipment provides stable pressurization, reliable sealing and high operational efficiency for continuous industrial production.

Specifications

Item Specification
Machine Type Hydro Testing Machine
Testing Method Hydrostatic Pressure Test
Pipe Diameter 12–1500 mm (Customizable)
Pipe Length 5–12 m
Wall Thickness 5–20 mm
Test Pressure Max.120Mpa,Customized according to standards
Pipe Materials Carbon and Low Alloy Steels,Stainless Steels,Nickel-based Alloys
Pressure Medium Water or Emulsion
Pressure Boosting High-pressure Plunger Pump
Control System PLC Automatic Control
Sealing Method Large-clearance Radial Sealing,End-face Sealing
Main Cylinder Force Up to 3500 Tons
Holding Time 3–10 Seconds
Power Supply Customized

Composition

  • Loading Table (Auxiliary Equipmets)
  • Air Blow-off Device
  • Hydro Tester Main Unit
  • Water System
  • Electrical-hydraulic Control System
  • Pneumatic System
  • Control System

Process Flow

The hydraulic pressure test has three processes: pipe flushing, pressure testing and water drainage, and they are run in sequence as follows:

(Loading Rack → Pipe Stop & Distributor) → Pipe Tilting → Alignment & Flushing → Standby Station → Feeding into Testing Machine → Clamping by Jigs → Both-End Test Heads Advance to Position → Pre-sealing → Water Filling & Venting → Pipe Body Pressure Boosting → Pressure Holding → Sequential Pressure Relief → Both-End Test Heads Retract → Jigs Release, Steel Pipe Retracts from Test Heads → Pipe Discharge from Testing Machine (signal output for untest-passed pipes) → Residual-water Blowing-off → Discharge onto Unloading Rack → Next Cycle

Why Choose This Hydro Testing Machine?

Selecting the proper pipe hydrostatic testing machine involves more than simply satisfying pressure requirements. Stable performance, dependable operation and low maintenance directly affect production efficiency and operational costs.

Core Product Advantages

  • Optimized for Continuous Production.Engineered for high-volume manufacturing, featuring steady test cycles and precise pressure control.
  • Customized to Match Your Pipe Specifications.Each unit is custom-designed based on your pipe outer diameter, length, wall thickness, required test pressure and production throughput.
  • Precise Pressure Regulation.The high-pressure plunger pump paired with PLC automation delivers consistent hydrostatic test results across every production shift.
  • Robust Heavy-Duty Hydraulic Construction.Reinforced frame and high-strength hydraulic system guarantee stable clamping performance under high-pressure test conditions.
  • Reduced Maintenance Needs.Industrial-grade hydraulic parts and optimized sealing systems minimize downtime and simplify routine maintenance work.
  • Seamless Integration with Existing Production Lines.This tester can be connected to loading systems, ultrasonic testing equipment, chamfering machines, marking systems and other pipe processing machinery.

About GH-Petro

GH-Petro supplies customized ERW & OCTG pipe mill solutions.We combine domestic craftsmanship and international leading technologies to deliver high-quality equipment and reliable services.

Request a Quote

Order Process

1️⃣ Send Your Inquiry
Tell us your product needs and order details.

2️⃣ Confirm the Solution
We recommend the right product and confirm the price.

3️⃣ Production & Quality Check
We arrange production and check the quality before delivery.

4️⃣ Shipping & Support
We ship the goods and provide after-sales support.

Simple. Fast. Reliable.

Frequently Asked Questions

We are a professional manufacturer and we could supply customized mill for ERW pipes and full-range OCTG pipes to meet your request,which include Entry Section,Forming&Sizing,Solid State HF Welder,Straightening Machine,Cold Flying Saw,End Facing Machine,Hydro-tester,UT Flaw Detection Machine,Threading Machine,Bucking Machine and Pipes Packing Machine.
MOQ is flexible for us and one set is feasible.Of course our team also could supply you a complete solution according to your request.
All kinds of our equipment are designed for producing pipes meeting API 5CT, API 5L, ASTM, EN, ISO and GB standards, suitable for oil & gas, pipeline, structural and industrial pipe applications.
Yes. We offer full turn key solutions including process design, equipment manufacturing, installation guidance, commissioning, operator training and after sales service.
Absolutely. Our heat treatment and forming systems are specially engineered for high strength steel grades required for deep well oil and gas OCTG pipes.
T/T, L/C at sight are available. Flexible payment terms can be discussed for large scale turn key projects.
We provide 12 month warranty for core components from the date of shipment, with lifelong technical consultation and spare part supply service.

Related Products

Request a quote