Overview

Our Round/Square/Rectangular Pipe FFX Direct Forming Group acts as the core forming assembly for high-frequency ERW pipe production lines. It gradually shapes incoming steel strip into a closed tubular profile via progressive roller bending deformation. The butted strip edges are then joined by a high-frequency induction welder to form solid, long-service-life weld seams. Freshly welded pipes are transported to the cooling zone for regulated heat dissipation. Follow-up sizing stands accurately calibrate outer dimensions to meet tight tolerance requirements, while downstream Turks Head assemblies refine profiles and implement pre-straightening, delivering finished tubes with consistent dimensional uniformity, outstanding straightness and superior comprehensive geometric precision.
Conventional Forming(W Forming)
Flexible Forming(FF/FFX)
Direct Forming(DFT)
Quick Change System
Layout
Forming→Feed in
↓
Break Down and Fin Pass
↓
Welding →Guiding→ Squeezing→ Weld part→External Scarfing
↓
Water Cooling
↓
Sizing
↓
Turks Head
Specifications
| Model╲Spec. | Size(mm) | Thickness(mm) | Forming Method | Roll Quick Change |
| ZJ-GH32 | Φ10-32 | 1.1-2.25 | W | Roller changing trolley |
| ZJ-GH50 | Φ12-50 | 1.2-2.75 | W | Roller changing trolley |
| ZJ-GH76 | Φ32-76 | 1.5-3.5 | W | Rafted System |
| ZJ-GH89 | Φ32-89 | 1.5-3.75 | W | Rafted System |
| ZJ-GH114 | Φ40-114 | 1.5-4.0 | W | Rafted System |
| ZJ-GH140 | Φ48-140 | 1.5-5.0 | W | Rafted System |
| ZJ-GH165 | Φ76-165 | 1.8-6.0 | W/DFT | Rafted System |
| ZJ-GH219 | Φ89-219 | 2.0-8.0 | FF/DFT | Shaft Assembly |
| ZJ-GH273 | Φ114-273 | 3.0-10.0 | FF/DFT | Shaft Assembly |
| ZJ-GH325 | Φ165-325 | 5.0-14.0 | FF/DFT | Shaft Assembly |
| ZJ-GH355 | Φ165-355 | 5.0-15.0 | FFX/DFT | Shaft Assembly |
| ZJ-GH406 | Φ219-406 | 6.0-16.0 | FFX/DFT | Shaft Assembly |
| ZJ-GH457 | Φ219-457 | 6.0-18.0 | FFX/DFT | Shaft Assembly |
| ZJ-GH508 | Φ273-508 | 6.0-20.0 | FFX/DFT | Shaft Assembly |
| ZJ-GH610 | Φ273-610 | 6.0-21.0 | FFX/DFT | Shaft Assembly |
| ZJ-GH660 | Φ325-630 | 6.0-22.0 | FFX/DFT | Shaft Assembly |
| ZJ-GH711 | Φ325-760 | 8.0-22.0 | FFX/DFT | Shaft Assembly |